The most common production process of technical items, o-rings and gasket is to mold by injection of molten rubber into molds. In general, the molds are made of steel, sometimes chromed or with a particular surface treatment.
The maintenance of these molds is a key factor to ensure a high level of quality of the finished product. Especially in recent years, with the adoption of increasingly complex and detailed molds capable of meeting the needs of an increasingly demanding market.
The main challenges to be overcome in the cleaning of molds for the production of technical articles, o-rings and gasket are: the removal of the release agent layer, the removal of the residual fumes generated by the injection and compression operations of the melting rubber and the removal of rubber residues, especially in smaller joints and inlets.
The specific BicarJet process designed for mold cleaning allows to clean complex molds with the utmost accuracy, even with residues of the latest generation compounds: NBR, HNBR, VITON and Fluoroelastomers.
Our cleaning system ensures complete removal of residues even in the smallest cavities and in the most complex geometries.
The effectiveness is also guaranteed in the cleaning of the undercuts.
The BicarJet system does not damage the surface of the mold, it preserves the burr-cutters, the chrome plating and the sharp edges.
The use of low pressures, bicarbonate foodgrade and the total absence of chemical products makes the BicarJet solution the safest for the operator.
All our solutions are built in Italy keeping in mind the ease of use for the operator.
The special bicarbonate used has a grain size designed to effectively treat even moulds with the smallest cavities.
The micro bicarbonate particles, fired on the molds, disintegrate in the impact taking away the dirt with them, without scratching the surfaces.
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